供應鏈管理留學生畢業dissertation：供應鏈管理關鍵成功因素
01-16, 2017
供應鏈管理關鍵成功因素
Critical success factors in supply chain management
在當今動蕩的經濟環境中，企業正在努力尋求獲得競爭優勢的途徑.。方法之一是管理整個供應鏈，以降低成本，提高性能，創造競爭優勢和企業的成功。
本文探討和研究高科技企業如何利用供應鏈管理獲得競爭優勢，提高企業的成功。本研究的目的是確定在高科技企業供應鏈管理的關鍵成功因素。本文提供了一個理論框架，了解企業的性能，并認為供應鏈管理將有助于企業競爭力和成功。為此，關鍵成功因素，使公司更具競爭力的識別。
研究設計的基礎上，建立了與多案例研究方法建議的程序；而且這種方法用于從加利福尼亞的五家公司收集的數據，USA.的分析主要是基于跨案例分析為目的，對研究問題的理論概括。
結果確定了兩個集群的公司行為和特點，特別是傳統的“老式”制造公司和漸進式制造公司。公司各集群行為不同。在傳統的制造企業供應鏈管理的關鍵因素的選擇是內部重點是集中生產和質量的因素，而在進步的制造企業供應鏈管理的關鍵因素是外部因素，選擇的重點是針對客戶信息系統。
ABSTRACT 摘要
In today's turbulent economic environment, firms are striving for ways to achieve competitive advantage. One of the approaches is to manage the entire supply chain to reduce costs and improve performance to create competitive advantage and business success.
This dissertation explores and investigates how high technology firms use supply chain management to gain competitive advantage and increase business success. The research objective is to determine the critical success factors in supply chain management at high technology companies. This dissertation provides a theoretical framework to understand a firm's performance and argues that supply chain management will help a firm to be competitive and successful. To this end, the critical success factors that make a company more competitive are identified.
The research design is based on the established and recommended procedures of multiple case study research methodology; and this methodology is used to gather data from five companies in California, USA. The analysis is based primarily on cross-case analysis for the purpose of theoretical generalization about the research issues.
The results identify two clusters of company behavior and characteristics, specifically traditional ‘old style' manufacturing companies and progressive manufacturing companies. Each cluster of company behaves differently. At the traditional manufacturing companies, the selection of critical supply chain management factors is internally focused on factors that are manufacturing and quality focused, while at the progressive manufacturing companies the selection of critical supply chain management factors is externally focused on factors that are directed to customers and information systems.#p#分頁標題#e#
There are differences between critical supply chain management factors at high technology companies and benchmark (or commodity) companies that were selected in this study. The benchmark companies select supply chain management factors that focus on customer services and quality. This approach is, possibly, due to the fact that the benchmark companies deal in commodity type products and hence they have to focus on differentiating themselves through strong customer services and quality products.
Additionally, with the help of supply chain metrics, financial performance data, and understanding the various companies, it is possible to determine which critical supply chain factors best can contribute to business performance. At the case study companies, an external focus on supply chain management factors such as a strong focus on customer relationship and management, gives better business results.
Finally, this study has proposed a novel and new approach to improving customer satisfaction by using QFD methodology to identify performance gaps (and opportunities) from the customer's viewpoint in supply chain management. If the companies wish to increase customer satisfaction, they have to use the QFD methodology to identify critical supply chain factors. The reason is primarily because performance gaps derived from customer needs emphasize what the customer wants and that is different from the internal perceptions of a company's managers. The initiatives that provide the greatest opportunity have been identified in this analysis.
Overall, these findings can be used by high technology firms to select supply chain strategies that will lead to sustainable competitive advantage and hence improve their brand and business performance.
CHAPTER 1
INTRODUCTION 簡介
The genesis of this dissertation was a request from a high technology company to investigate the company's supply chain system and identify factors affecting the successful implementation of supply chain management. This chapter serves as an introduction to the dissertation. It comprises eight sections, which cover the background to the research, objective of the research and the research questions, justification and significance of the research, a brief description of the methodology, an outline of the structure of the study, key definitions, delimitations of this research, and the chapter's conclusion.
1.1 Background
A firm's strategies, innovations, and well-planned activities will lead to sustainable competitive advantage and hence improve its brand and business performance. As firms strive for ways to achieve competitive advantage, they are looking for new ideas and solutions. This dissertation addresses the topic of competitive advantage, reviews how firm's attempt to achieve it, and focuses on one aspect of competitive advantage - managing the supply chain to increase competitive advantage and business success.#p#分頁標題#e#
The early understanding of competitive advantage is based on Leon Walras (1874, 1984) theory of perfect competition. In perfect competition products are homogenous, consumers and producers have perfect information, prices will reach equilibrium, and as a result profits are zero in the long run. A later approach is the Industrial Organization approach (Tirole, 1988), which argues that success comes from market power and a firm's efficiency. However, the proponents of this approach agree that in the long term there would be industry equilibrium and little profit.
One of the first researchers to propose a theoretical framework for understanding a firm's performance is Michael Porter (1980). He takes a strategic and analytical approach to understanding competitive strategy, and argues that, “Every firm competing in an industry has a competitive strategy, whether explicit or implicit.” Porter asserts that, except for microeconomic theory, the strategy field and literature had offered few analytical techniques for gaining this understanding. Porter (1980) argues that with the right approach it is possible to break away from the economic equilibrium situation and achieve superior performance. Therefore he proposes a framework for analyzing industries and competitors and describes three generic strategies - cost leadership, differentiation, and focus. He postulates that to be successful, the firm has to do well in one or more of these strategies.
Porter's (1980) ideas and proposals on achieving competitive advantage have influenced many other researchers to propose complementary theories on achieving competitive advantage. All the theories proposed by researchers are supported with examples of winning strategies implemented at renowned companies. The theories include an emphasis on planning (Porter, 1980, 1985), strategic approach (Hamel and Prahalad, 1990, 1998; Porter, 1985, 1990, 1991), marketing strategies (Day, 1994, 1999), value chain management (Porter, 1985), and supply chain management (Christopher, 1998; Poirier, 1999; Tyndall et al., 1998).
A theory that has gained momentum in the last few years is the concept of supply chain management. In recent years, there have been numerous advances and developments in supply chain techniques and management. One of the reasons is that as trade barriers drop and markets open, competition has become more intense - hence companies need to be more competitive and cost effective. An initiative to help achieve this is a supply chain management program. Supply chain management is the management of upstream and downstream activities, resources, and relationships with suppliers and customers, which is required to deliver products or services. In theory, if this is done well it will lead to competitive advantage through differentiation and lower costs as suggested by Porter (1980). Moreover, some researchers claim that effective supply chain management can reduce costs by several percentage points of revenue (Boyson, et. al, 1999). Furthermore, there has been little verification or research done on measuring competitive advantage gained through supply chain management.#p#分頁標題#e#
Supply chain management is not a static concept or solution. Instead, new advances and techniques for supply chain management continue to mushroom. This tremendous growth in new ideas and processes is starting to influence and change the business processes and models of companies. Hence companies have many choices in selecting programs in supply chain management. In making their choices, companies need to plan for effective supply chain management, in order to gain competitive advantage.
However, to ensure that effective supply chain management can provide business success, this study must determine the critical success factors in supply chain management that can provide competitive advantage. Furthermore, these critical success factors must be identified and conveyed to senior management in firms that want to have an effective supply chain management program.
1.2 Objective of this research
The objective of this dissertation is to explore and investigate how firms scope, design, and implement supply chain management in order to gain competitive advantage. Most importantly, this dissertation endeavors to determine the critical success factors in supply chain management that can provide competitive advantage. It also explores and investigates the advances and new ideas in supply chain management and examines how firms scope, design, and implement supply chain management in order to gain competitive advantage.
The genesis of this dissertation was a request from a high technology company to investigate the company's supply chain system and propose improvements to help make it more competitive. The company is headquartered in California USA, and this author works for one of the company's business unit as General Manager for Distribution. The request was to investigate the company's supply chain management system and to propose improvements that would make it more competitive
This dissertation provides a theoretical framework to understand a firm's performance and argues that supply chain management is an approach that will help a firm to be competitive and successful. Furthermore, in using supply chain management, firms are faced with choices on what supply chain techniques and developments to adopt for their businesses. This dissertation wil review the choices that high technology companies have today, and will make recommendations to select the best choices, or critical success factors, based on business and customer needs. Therefore, the research objective is to:
Determine the critical success factors in supply chain management at high technology companies.
In fulfilling this objective, this dissertation also addresses the following research issues:
1. Are there differences between critical supply chain management factors at various high technology companies?#p#分頁標題#e#
2. Are there differences between critical supply chain management factors at high technology companies and non high technology (or benchmark commodity) companies?
3. Will a focus on external supply chain management factors give better business results?
4. Are perceived critical gaps (and opportunities) in performance derived from traditional methodology similar to those deployed from customer needs?
In this study, the critical success factors to make a company more competitive are identified. To ensure a robust analysis and conclusion, the expectations and perceptions of respondents, involved in this study, are taken into consideration as well as customer requirements.
1.3 Significance of the research
There are many theories and empirical studies on competitive advantage. However, the empirical studies, using mathematical models, tend to be limited in scope (Porter, 1991; Buzzel and Gale, 1990), and do not include supply chain management parameters. While there has been much research on activities that can provide competitive advantage, there is little knowledge on the process of selection and impact of supply chain management on the competitive position and business performance of a high technology firm. Firms need to understand how supply chain management can help them achieve competitive advantage. Furthermore, there is an expectation that high technology companies will use leading edge technology and invest heavily in supply chain management. This dissertation makes the following contributions:
1. Fulfils a request from a high technology company: The author of this study works for a high technology company, head-quartered in California USA, and was requested to investigate the company's (business unit) supply chain system and propose improvements to help make it more competitive.
2. Identifies the critical success factors in supply chain management from a high technology company's viewpoint. Often when reviewing critical success factors, only the perception of respondents is taken into account. However, in this analysis both the perceptions and expectations of respondents are taken into consideration. Such an analysis will be more robust and will allow performance gaps to be analyzed and understood.
3. Identifies the critical success factors in supply chain management from customers of high technology companies. To enhance the relevance of the conclusions, customer requirements are also taken into consideration by using the quality function deployment (QFD) methodology and these are compared to the high technology companies' performance gaps. Such an analysis will allow performance gaps to be analyzed and understood from the viewpoint of customers of high technology companies.
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4. Contributes to the understanding of how high technology companies scope, design, and develop their supply chain management system.
1.4 Research Methodology
This study employs the qualitative research process using multiple case studies. There are several reasons for this: Since the focus of this research is on high technology companies operating in California, USA, there is a concern that there will be a small number of companies willing to participate in a large (sample size) quantitative survey. Furthermore face-to-face meetings with respondents can help provide understanding and information on several qualitative areas, such as: reasons for implementing specific supply chain factors (or strategies), customer needs data, and discussions and feedback on the questionnaire. Also, cases can be viewed and studied alone and across cases to provide comparison and contrast and richer details and insights regarding the research issues (Eisenhardt 1989; Stake 1994; Yin 1994). Hence this research will be done via a multiple case study approach using structured interviews with a questionnaire (Yin, 1994).5
1.5 Structure of the dissertation
In addition to this introductory chapter, this dissertation consists of four chapters ( 1.1). Chapter 2 reviews the relevant literature, addresses the disciplines under investigation, and provides an overview of competitive advantage. The chapter then provides a detailed review of the current literature and practices of supply chain management. With that as the background, chapter 2 continues into identifying gaps in the literature and provides the rationale for selecting the research topic and issues. Chapter 5Conclusion and opportunities for further researchChapter 1IntroductionChapter 3Research methodologyChapter 2Literature review and research issuesChapter 4Data analysis and interpretationsChapter interpretations
Chapter 3 discusses the research methodology used for this study and it includes: the justification of the research methodology, a discussion on preparation of the questionnaire and the data gathering process, the process used for data analysis and determining gaps, the process used to generate recommendations from the data, and concludes with a discussion on the limitations of case study research.
Chapter 4 summarizes the data collected from the selected companies and respondents and aims to interpret the data in relation to the research objective. Each of the four research issues is analyzed, interpreted, and the detailed findings are presented. The chapter concludes with a summary of the research findings.
Chapter 5 provides a summary of the findings and conclusions of the research objective and issues, discusses the contribution of the research findings to the literature and theory, reviews the implications of the findings, discusses the limitations of the research, and concludes with suggested direction for future research.#p#分頁標題#e#
1.6 Key definitions
Definitions adopted by researchers are often not uniform; hence key terms are defined to establish positions taken for this dissertation (Perry 1998). This will ensure that subsequent research, undertaken at a later stage, will better measure and compare what this dissertation has set out to do.
? Logistics: The management and movement of product and services, including storage and warehousing, and their transport via air, land, and water (Coyle, Bardi, and Langley, 1988).
? Supply chain: Consists of all inter-linked resources and activities needed to create and deliver products and services to customers (Hakanson, 1999).
? Supply chain management: This includes managing supply and demand, sourcing raw materials and parts, manufacturing and assembly, distribution across all channels, and delivery to the customer (Supply Chain Council, 2001).
? Supply chain agility or agile supply chain: An agile supply chain is one that is flexible and has a business-wide capability that embraces organizational structures, information systems, and logistics processes. (Christopher, 2000)
? Critical success factors (CSF): Critical success factors are those few things that must go well to ensure success for a manager or organization, and therefore may represent those managerial or enterprise areas that must be given continual attention. CSFs include issues vital to an organization's current operating activities and to its future success (Boynton and Zmud, 1984).
? Customer relationship management (CRM): CRM is the management of technology, processes, information, and people in order to maximize each customer contact by obtaining a 360-degree view of the customer (Galbreath and Rogers, 1999).
? Performance gap: This is a gap between the perceived performance and the expected importance of a factor (in this dissertation it is a supply chain factor). The performance gap provides an indication as to whether executives and managers are successful in translating their vision to their employees and hence such perception may give an indication regarding the degree of employees' alignment with the organization's vision. If a factor is critical and has a negative value of factor alignment (perceived performance is less than the expectation), then the organization may have a potential problem with that factor. Information on factor alignment allows executives to develop a strategy to overcome the challenges associated with the gaps between importance and performance. (Martilla and James, 1977).
? Quality Function Deployment (QFD): QFD is a comprehensive quality tool that can be used to uncover customers spoken and unspoken needs, and convert these needs to product or service design targets and processes (Akao, 1990).#p#分頁標題#e#
1.7 Delimitation
There are several delimitations in this dissertation.
? The theoretical model derived from this dissertation is only applicable to the high technology companies.
? The dissertation is focused on companies operating geographically in California, United States of America, where there is a concentration of high technology companies.
? This dissertation is an exploratory research and will have to be tested for generalizability in later, more extensive, quantitative research (Perry, 1998).
? There is no scientific basis for choosing the number of cases in this dissertation. The number selected is based on the experiences and recommendations of the research and academic community (Eisenhardt, 1989; Perry, 1998).
1.8 Conclusion
This chapter provides an overview of the dissertation. The aim, objectives, and justification of the research topic were discussed. The dissertation is an investigation on the impact of a supply chain management system on the competitive position of high technology business firms. It explores and investigates new ideas in supply chain management and examines how high technology firms manage and improve their supply chain management system. Furthermore, this dissertation will analyze the gaps and opportunities for supply chain management in high technology companies and give a set of recommendations. The methodology was briefly described, key definitions were explained, delimitations of this research were addressed, and the structure of the dissertation was outlined. With all the important areas of the research briefly introduced in this chapter, the following four chapters of this dissertation will present detailed description and findings of the research topic.
CHAPTER 2
LITERATURE REVIEW AND RESEARCH ISSUES 文獻綜述與研究課題
The previous chapter provided an overview of the dissertation and listed the objective, issues, and significance of the research topic.
This chapter reviews the relevant literature and comprises of six sections. The review starts with a discussion on early approaches to understanding a firm's performance and its competitive advantage. This is followed by the development of a theoretical framework and a discussion on contemporary approaches to competitive advantage. Next there is a discussion on supply chain management, followed by an overview of advanced supply chain management systems. The last two sections conclude with a discussion on gaps in the literature, identification of areas for further research, and the summary.
2.1 Early approaches to understanding a firm's performance and competitive advantage
One of the earliest (chronologically) approaches to competitive advantage is the microeconomic approach, or the idea of perfect competition (Walras, 1874, 1969). In perfect competition products are homogenous, consumers and producers have perfect information, prices will reach equilibrium, and as a result profits are negligible or low in the long run. However, according to Gill (1991), such a perfect economy is an abstraction, because there are monopolies, oligopolies, and perfect competition. Furthermore, there are also two kinds of competition: spatial and monopolistic. Spatial differentiation pertains to oligopolistic competition (Hotelling, 1929), and it meets consumer's different tastes. Monopolistic competition assumes that small firms produce a variety of differentiated products (Chamberlin, 1933; in Gill, 1991). All these situations allow for profit maximization and higher profits (Gill, 1991).#p#分頁標題#e#
The industrial organization (IO) approach takes a richer approach to understanding a firm's successful performance. IO differs from the microeconomic approach by introducing variables that explain real-world economic behavior. In IO, there are two competing hypothesis that lead to higher profits and success - market power and a firm's efficiency (Scherer, 1990; Tirole, 1988). Nevertheless, the IO approach assumes that markets and firms will reach equilibrium, and in equilibrium profits differences will not exist (Tirole, 1988). Both the microeconomic approach and the industrial organization approach assume that all firms would reach equilibrium and have equal profit and success. However, we know from a daily look at many firms' performance on the stock market that profit and performance vary across firms, even when they are in the same business. Eaton and Lipsey (1978) have verified that differences in performance and profit exist between firms.
2.2 Contemporary approaches to achieving competitive advantage
2.2.1 Framework to understanding a firm's performance
One of the first researchers to propose a theoretical framework for understanding a firm's performance is Porter (1980). He takes a strategic and analytical approach to understanding competitive strategy, and argued that, “Every firm competing in an industry has a competitive strategy, whether explicit or implicit” (Porter, 1980, p. xiii). He proposes a framework for analyzing industries and competitors and describes three generic strategies - cost leadership, differentiation, and focus. He postulates that if a firm is able to do well in any of these strategies, it will gain competitive advantage. Porter's concept is illustrated in 2-1. Generic Competitive Strategies?Overall cost leadership?Differentiation?FocusCompetitive Advantageof a Firm
? Cost leadership requires efficient-scale facilities, pursuit of cost reductions, and cost minimization in all areas of the firm. This will give more profit.
? Differentiation of product or service requires industry-wide differentiation, including design and brand image, customer service, and distribution or dealer network. Product or service differentiation will help increase customer loyalty and ensure repurchase.
Focus on markets, buyers, or product lines can maximize profits.
The framework, in 2-1, shows that the right strategies can provide competitive advantage. Porter (1985) also argues that competitive advantage come from the many discrete activities a firm performs in designing, producing, marketing, delivering, and supporting its product. Each of these activities contributes to a firm's relative cost position and creates a basis for differentiation. This is the value chain, and a firm has to disaggregate its strategically relevant activities in order to understand the behavior of costs and the existing and potential sources of differentiation. A firm gains competitive advantage by performing these strategically important activities cheaper or better than its competitors (Porter, 1985), and this can lead to a higher profit margin. The value chain concept is illustrated in 2-2.#p#分頁標題#e#
Profit Margin
Outbound
Logistics
Manufacturing Operations, and other Internal
Processes
Inbound
Logistics
Procurement
Human Resource Management
Technology Development
Firm Infrastructure and Platform Services
Customer Service
Marketing and Sales
Primary
Activities
Support
Activities
Supply Chain Approach
Strategic
Planning
Approach
Marketing Capabilities Approach
The Value Chain and Theoretical Framework to Achieve Competitive Advantage
Adapted from Porter (1985) and this literature review.
Note 1: Key approaches to competitive advantage are highlighted with underlined
Characters
Note 2: The definition of supply chain implies all activities necessary to deliver a product (Hakanson, 1999). Therefore sales, marketing, and customer service activities can be construed as part of the supply chain approach shown in the . In this study, sales and marketing processes, such as demand management, order processing, and customer relationship management are included in the internal processes shown in the and in the supply chain literature review. However, sales and marketing activity, such as sales calls, advertising, product positioning, market research, and some post delivery support processes are excluded from supply chain activity. This is consistent with the approach taken by the Supply Chain Council and the SCOR (Supply Chain Operational Reference) model it uses to measure supply chain activity (Supply Chain Council, 2001).
2.2.2 Summary of contemporary approaches to competitive advantage
Porter's approach presents new thinking to competitive advantage (Rumelt, Schendel, and Teece, 1991) and has influenced other approaches to creating competitive advantage. Many of the other approaches to competitive advantage are summarized in Table 2-1. From the table, it can be seen that all the approaches to increasing competitive advantage, except for the early microeconomic and industrial organization approaches, fit the theoretical framework in 2-2. However, all these approaches to competitive advantage are complementary and not alternatives or conflicting theories - they basically propose various segments of the theoretical framework shown in 2-2.
The various approaches are discussed very briefly below, but the last approach (in Table 2-1), Supply Chain Management, is discussed in greater detail.
2.2.3 The strategic planning approach
In essence, Porter's (1980, 1985) approaches are strategic planning approaches, i.e. a firm's competitive advantage can be planned for. This includes planning for differentiation in the value chain, low cost leadership, and focus.#p#分頁標題#e#
Nations can also be competitive (Porter, 1990). Nations need four conditions to gain competitive advantage and be successful. The four conditions are: factor conditions (education and skill levels), demand conditions (or market size), related and supporting industries, and company strategy and rivalry (Porter, 1990).
Strategy is “lucky foresight…Strategy is always the product of a complex and unexpected interplay between ideas, information, personalities, and desire...” according to Hamel (1998). What this implies is that one does not settle for obvious solutions and strategies but should look at alternatives, challenge assumptions, and look at new ways of delivering superior customer value and firm performance.
Proponent
Main idea/postulate
Comments
Microeconomic
Walras (1874, 1984)
Perfect competition results in negligible profits
Ideas ignore monopolies, oligopolies, and product differentiation. Profit does vary across firms according to Eaton and Lipsey (1978).
Industrial Organization
Scherer (1990),
Tirole (1988)
Success comes from market power and a firm's efficiency.
All proponents agree that in the long term there will be industry equilibrium and little profit.
Porter (1980) Porter (1985) Provides a framework for achieving competitive advantage.
Every firm has a generic competitive strategy in cost leadership, market focus, or differentiation.
The value chain disaggregates a firm into its strategically relevant activities. A firm gains competitive advantage by performing these important activities better than its competitors. Challenges the stereotype approach of perfect competition and industry equilibrium. Provides a prescriptive approach to achieve competitive advantage, but the ideas and solutions are essentially conceptual. Hamel (1998) Strategy is the product of a complex and unexpected interplay between ideas, information, personalities, and desire. A firm has to seek alternatives and new ways of delivering superior customer value and firm performance.
The Strategic Approach and its Variations
Value Chain Approach
Strategic Approach
Resource Based Approach
Wernerfelt (1984),
Barney (1991), Rumelt, Schendel, and Teece (1991).
A firm has to identify specific, or rare, resources that lead to higher profits. Long-term superior performance comes from building product market positions that effectively utilize and maintain these resources. Examples of such resources include customer loyalty, and technological leads.#p#分頁標題#e#
If the resources are unique and difficult to duplicate, then the firm achieves competitive advantage.
Approach
Proponent
Main idea/postulate
Comments
Market Strategy
Marketing Capabilities Approach
Resource-Advantage Theory
Product Differentiation
Day (1994,1999), Cool and Dierickx (1989), Aaker (1989), Caves and Ghemawat (1986).
Also, Buzzell and Gale (1987), Jacobsen (1990), Erickson and Jacobson (1992), Boulding, Lee, and Staelin (1994).
Hamel and Prahalad (1990, 1998)
Hunt and Morgan (1995, 1996)
Troul (2000).
A firm's competitive advantage comes from two sources: Assets or resource endowments and distinct capabilities, which are the glue that holds these assets together. Examples are Honda's fuel-efficient engines, Wal-Mart's logistics systems. Day proposes a ‘market driven' organization, which will have a superior ability to understand, attract, and keep valuable customers
The concept of core competencies, or bundle of skills, that provides access to a wide variety of markets, provides customer benefits, and is difficult to imitate. An example is Federal Expresses' packaging, routing and delivery process
The firm's endowments are its resources, both tangible and intangible assets, which allow it to produce products that are perceived to have superior value.
The concept of tangible product differentiation, which the customer can appreciate - tangibles such as heritage (of product), product leadership, first mover advantage, and latest technology.
Assets and distinct capabilities provide competitive advantage and strong market position
The firm's profitability is determined by its relative costs and differentiation advantages in an industry
The right combination of resources will improve marketplace position and lead to competitive advantage and superior financial performance.
Only differentiation will provide competitive advantage
Supply Chain Management
Christopher (1998),
Poirier and Reiter (1999),
Tyndall et al. (1998)
This approach is a subset of the value chain approach and is focused on one section of the value chain. Refer to 2.2.
The management of internal, upstream, and downstream relationships with suppliers and customers will deliver superior value at lower cost.
Provides a prescriptive and detailed approach. The approach results in an efficient supply chain, which can deliver goods at lower costs, high efficiency, and maximum customer satisfaction.#p#分頁標題#e#
Source: Developed for this study
Another approach from the strategy-based literature comes from Wernerfelt (1984). He proposes the Resource-Based approach for a firm. He analyzes the firm from the resource side rather than product or market power side. He has a 2-prong argument: A need for some specific resources that lead to higher profits and strong or rare resources, which can impose an entry barrier for other firms. Attractive resources that provide such barriers can be identified, implemented, and managed to make it difficult for others to catch up. Examples of resources include customer loyalty and production or technological leads. This is a prevalent theme throughout the literature - competitive advantage strategies cannot be bought they need to be developed. Barney (1991) and Rumelt, Schendel, and Teece (1991) also support this resource-based view.
2.2.4 Marketing strategy approach
The marketing capabilities approach introduces the concept of capabilities of a market-driven organization and explores the links between capabilities and a firm's performance and market success (Day, 1994, 1999). A firm's competitive advantage comes from two sources: Assets or resource endowments (image, quality perceptions, brand equity, etc.), which are acquired over time, and distinct capabilities, which are the glue that holds these assets together. Examples are Honda's fuel-efficient engines and Wal-Mart's logistics systems. Such capabilities provide competitive advantage resulting in better business performance (Day, 1994, 1999). Other proponents of the marketing capability approach are Cool and Derrick (1989), Aaker (1989), Caves and Ghemawat (1986), Buzzell and Gale (1987), Jacobsen (1990), Erickson and Jacobson (1992), and Bounding, Lee, and Staelin (1994).
The concept of core capabilities is not new and was proposed much earlier by Penrose (1959). However, this has been popularized as the concept of core competencies of the corporation that can lead to a firm's success by Hamel and Prahalad (1990). They actually propose some tests to measure the strength and success of core competencies - they must provide access to a wide variety of markets, they must provide customer benefits, and are difficult to imitate. An example is Federal Expresses' packaging, routing and delivery process. These researchers go on to argue (Hamel and Prahalad, 1998) that a firm's actual profitability is determined by its relative costs and differentiation advantages in an industry. This approach is almost identical to the theoretical framework for competitive advantage based on Porter (1980). Therefore it can be concluded that Porter's approach, postulated in 1980, is still valid in 1998.
The resource-advantage approach takes a similar vein as the marketing capabilities approach. The proponents (Hunt and Morgan, 1995, 1996) postulate that the firm's endowments are its resources, both tangible and intangible assets, which allow it to produce products that are perceived to have superior value. One of the resource-advantage examples quoted is the productivity, quality, and reliability of Japanese (Toyota) cars Vs General Motors cars. Hence, the right combination of resources will improve marketplace position and lead to competitive advantage and superior financial performance (Hunt and Morgan, 1995, 1996).#p#分頁標題#e#
The product differentiation approach by Trout (2000) states that what matters is differentiation of product or service. Trout (2000) states that there are too many choices in today's world, and only differentiation provides competitive advantage.
Verification of marketing capabilities approach with the PIMS database.
Most theories mentioned in this review have not been tested empirically. However, there is literature that discusses cause and effect in the marketing environment. One of the arguments uses the Profit Impact of Marketing Strategies or PIMS database for its analysis and conclusions. The study by Buzzell and Gale (1987) looks at the affect of business and marketing strategies on the profitability of firms, and concludes that a firm's performance, measured by profits and ROI (Return On Investment) is driven by 3 factors: high market share, product quality, and low capital investments. This assertion is supported by Austin and Peters (1985), who argue that a firm can start with quality and then achieve lower costs, and hence higher profits. Later empirical research, using the PIMS database by Boulding, Lee, and Staelin (1994), also supports the assertion that differentiation (via advertising and sales force expenditures increase) can provide higher profits.
2.2.5 The advent of the supply chain approach
In the competitive environment of the 1990s, there has been a change in management thinking, resulting in a search for strategies that provide superior value. As a result, the supply chain approach to gaining competitive advantage has moved into the mainstream of business strategies. This approach has its roots from historical military campaigns (Britannica, 1994-1999) and more recently from Porter's (1985) value chain, with its emphasis on inbound and outbound logistics, and manufacturing operations. Kotler and Armstrong (1996), in a discussion on marketing logistics thinking argue that logistics (a key sub-set of supply chain management) has major impact on customer satisfaction, success, and costs. They recommend that a firm manage its entire supply chain and that such an approach will create competitive advantage and success.
2.3 Supply chain management categories and factors
2.3.1 A historical perspective of supply chain management
Before the term supply chain was coined, the term used for management and movement of product and services was logistics. The development of logistics was originally undertaken by the military in ancient times (Britannica, 1994-1999). For example, the Roman legions used a flexible system consisting of supplies, storage depots, and magazines stocked with supplies and arms, superb road systems, mobile repair shops, service corps of engineers and armourers, and extensive coordination and planning. This resulted in an efficient, fast, and formidable army that won many battles and conquered much of Europe and Asia, and held it for many hundreds of years (Britannica, 1994-1999). The vast Roman Empire finally declined, not because it lost control of its empire due to poor logistics, but because of moral decay and despotism (Durant, 1944).#p#分頁標題#e#
2.3.2 Definition of supply chain and supply chain management
It will be useful to look at some definitions of supply chain and supply chain management:
? Supply chain is all inter-linked resources and activities needed to create and deliver products and services to customers (Hakanson, 1999, p. 254).
? Supply chain management goes further and includes managing supply and demand, sourcing raw materials and parts, manufacturing and assembly, distribution across all channels, and delivery to the customer (Supply Chain Council, 2001).
? A more eloquent definition of Supply Chain Management is a network of relationships, with the goal to deliver superior value, i.e., “The management of upstream and downstream relationships with suppliers and customers to deliver superior value (in manufacturing products and services) at less cost to the supply chain as a whole” (Christopher, 1998).
2.3.3 Key categories the Supply Chain Management System
While the value chain and marketing approaches propose generic ideas and capabilities, proponents of the supply chain approach go a step further and identify specific activities, backed by detailed processes that can improve a firm's competitive advantage and success. Supply chain management encompasses end-to-end management of a product or service, and includes the items shown below in 2-3. Note that when all the supply chain categories are linked together they form The Supply Chain Management System.
2. Planning:
Demand forecasting, demand generation, and sales and manufacturing planning
1. Outbound Logistics
4. Inventory management
Vendors
Customers
1. Inbound Logistics
6. Order and information
management of products and services
3. Purchasing,
strategic sourcing, and
vendor management
7. The Internet-enabled schain and integrating of the entire supply chain upply
8. SCM Information
Systems
10. Metrics and
tools to monitor,
manage, and improve
Performance
5. Manufacturing and mass customization of products
9. Customer
Relationship
Management
Key categories of the supply chain: Together they form the Supply
Chain Management System
Note: The factors include physical activities, transactions, information systems, and tools
Source: Adapted and compiled from: Al-Hakim (2002), Anderson and Lee (1999), Britannica (1994-1999), Banfield (1999), Bradshaw and Bash (2001), Christopher (1998), Coyle, Bardi, and Langley (1998), Galbreath and Rogers (1999), Poirier (1999), Poirier and Reiter (1999), Poirier and Bauer (2000), Riggs and Robbins (1998), Tyndall el al. (1998).#p#分頁標題#e#
A summary of the supply chain categories and factors and their benefits is given below in Table 2-2, and a detailed discussion of each element is given in detail in the next section.
(Transportation only)
Inbound transportation into company
Outbound transportation to customers
Company wide logistics coordination and management
Reverse logistics
Lower costs
Faster deliveries of parts and products
Customer satisfaction
2
Planning
Collaborative planning
Demand generation (of products)
Provides better forecast process, resulting in less inventory, stable manufacturing, and less stock-outs
3
Purchasing
Strategic sourcing and centralized purchasing
Consolidate and reduce number of suppliers
Collaborative bidding
Lowers costs of purchased parts and cost reduction
4
Inventory management
Inventory management and reduction
Reduces inventory, assets, and better availability
5
Manufacturing techniques and mass customization
Lean manufacturing
Late product differentiation and customization
Outsourcing of non-core activities
Lean inventories and minimum waste in production
Reduces number of product options and better availability
Increases productivity via lower costs
6
Order management
Electronic order management, with electronic transactions and payments
Increases speed of order transactions, with better and quicker information to customers
22
Factors
Benefit
The Internet enabled supply chain and integration of the entire supply chain
SCM systems to link the supply chain
Efficient Consumer Response (ECR)
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Internet as the basic engine for e-commerce
Inter-organizational level coordination
Rebuilding, or disinter-mediation, of the supply chain
End-to-end visibility of the supply chain, with faster transactions, lower costs and inventory, higher customer satisfaction
Reduction of cash to cash cycle
Enables Electronic product information and pricing, faster customer and supplier and financial transactions, real time order management, and electronic delivery of products and services
Optimization of supply chain
Shorter and more efficient supply chain
8
SCM Information Systems
Supply Chain Management information systems
Customers access into a firm's supply chain
Faster information flow internally and with customers and suppliers
Increased customer satisfaction
9
Customer Relationship Management (CRM)
Management of technology, processes, information, and people (to get a 360-degree view of the customer)
Higher customer satisfaction and loyalty
10
Metrics and tools to manage and improve performance
Metrics to track key factors of supply chain performance
SCOR (Supply Chain Operations Reference) model
Competitive benchmarking process
Computer modeling for SCM optimization
Better monitoring and management of performance
--As above--
Adoption of best practices
Lower supply chain costs
Source: Summary from Literature Review, adapted and compiled from: Al-Hakim (2002), Anderson and Lee (1999), Bakos, (1991), Britannica (1994-1999), Banfield (1999), Barret and Oliveira (2001), Bradshaw and Bash (2001), Christopher (1998), Coyle, Bardi, and Langley (1998), Galbreath and Rogers (1999), Handfield and Nichols (1999), Poirier (1999), Poirier and Reiter (1999), Poirier and Bauer (2000), Riggs and Robbins (1998), Tibben-Lembke (2002), Tyndall et al. (1998).
2.3.4 Applications of supply chain management factors
1. Inbound and outbound logistics
All parts and products within the supply chain have to be delivered to factories, distributors, and customers. The choice of the transport mode (air, sea, or land) affects all other areas of supply chain management, such as warehousing, production, packaging, planning, location (of suppliers, manufacturing, and customers), inventory control, and information management (Coyle, Bardi, Langley, 1998). Therefore factors such as transit time, reliability, accessibility, security, impact on inventory, product degradation or obsolescence, trace-ability, and so on are important. Once the carrier is selected, computer models are used to optimize routing. The overall effectiveness of the shipping function is a major way to reduce costs (Britannica, 1994-1999; Council Of Logistics Management, 2001; Coyle, Bardi, Langley, 1998).#p#分頁標題#e#
More recently, managing the reverse flow of products has become an important ability. Reverse Logistics is the management of the reverse flow of products. This includes customer dissatisfaction with the product or at the end of the product life cycle, when the product is returned for recycling. This concept of reverse logistics has become an important strategic advantage for companies, and is driven by losses from customer dissatisfaction returns, or the cost and challenges of recycling (Tibben-Lembke, 2002). Both activities if managed well can increase customer satisfaction.
2. Planning: Sales and production planning: collaborative planning and generating demand
All manufacturing or supply of services starts with a forecast of demand. The problem is that forecast errors can result in lost business (if forecast is low) or high inventories (if forecast is too high). Forecast errors lead to the ”bullwhip” effect and can cause excessive inventories, poor customer service, lost revenues, misguided capacity plans, and missed production schedules (Lee, Padmanabhan, and Whang, 1997). Furthermore suppliers often push products to market, but more recently the retailers are interested in stocking only what the consumer will buy.
The solution to the “bullwhip” effect is supply chain collaboration - an activity requiring two or more companies to share the responsibility of exchanging common planning, management, execution, and performance measurement information (Anthony, 2000). Such a collaborative relationship transforms how information is shared between companies and drives change to the underlying business processes. Typically, the process is to get data from POS (point of sales) systems, which is sent back to the warehouse or manufacturer, who arranges for quick replenishment (Lee, Padmanabhan, and Whang, 1997; Poirier, 1999; Poirier and Reiter, 1999). Consequently, production volumes and subsequent sales to retailers are based on sell-through information, planned promotions, and seasonal forecasts using statistical models. The sell-through data are used to replenish products at a retailer through a process called continuous replenishment. Hence, if a firm has the ability to understand real-time market demand and respond quickly it is possible to manufacture only what sells in the market (Lee, Padmanabhan, and Whang, 1997). This continuous replenishment process, or the synchronized supply chain as it is often called, has spread from the supermarket sector to the automobile industry, but barriers remain including lack of scalability and critical mass, managing exceptions, and managing promotions (Barret and Oliveira, 2001).
3. Purchasing, strategic sourcing, vendor management, collaboration and bidding via the supply chain
With accurate dynamic forecasts made from customer demand and promotions, the correct raw material inventory can be stocked. Furthermore, purchasing becomes a strategic function - hence strategic sourcing is initiated to reorganize the company's supply base for materials and services in order to reduce external expenditures and internal processing costs (Banfield, 1999). Aggressive companies have partnered with suppliers to reduce the number of suppliers by 40 % to 85% (Banfield, 1999; Poirier and Reiter, 1999). This supplier reduction program also reduces internal processing costs as larger orders go to fewer suppliers. In addition, aggressive companies review their supplier's cost structure and technical capabilities in order to select the best supplier. They also set up internal supply management teams to manage the supply process (Riggs and Robbins, 1998). These initiatives result in higher volumes with better prices and quality from the short-listed suppliers (Banfield, 1999; Riggs and Robbins, 1998).#p#分頁標題#e#
Costs can be reduced through industry collaboration and bidding via the supply chain. For example, increasing political pressure to cut defense budgets in the late 1990s and early 2000 has caused a major restructuring of the defense industry and led to consolidation, mergers, acquisitions, and strategic alliances. This has led to extensive collaboration between defense firms, and included collaborative bidding (Graham, Hardakar, and Sharp, 2001). Research into the collaborative bidding process has shown that bidders use Porter's (1980, 1985) competitive approach, and attempt to position themselves as a low cost or differentiated (value added) supplier.
4. Inventory Management
There was a strong emphasis on asset management via lower inventories and warehouse space. Companies recognize that product inventories are expensive to hold. Therefore many companies have implemented just-in-time (JIT) deliveries of parts, a methodology initially implemented by Toyota Motor Company ( Shingo, 1981). Some companies have been more aggressive and have implemented vendor-managed inventory (VMI). For example Apple Computer Inc. has set up a partnering deal with suppliers. A supplier keeps inventory in the warehouse on consignment and moves it to the factory on demand - only then is it considered sold (Bleakley, 1995).
Moreover, inventory occupies warehouse space, which is costly - therefore there is a drive to reduce multiple warehouses. Hence, regional distribution centers (RDCs), instead of a warehouse in every big city, have become popular (Coyle, Bardi, and Langley, 1998). For example, Philips has reduced its warehouses for consumer products from 22 to 4 in Europe (Christopher, 1998). The RDCs are typically located within or near major markets. This can often result in longer delivery cycles, but can be compensated with supply chain programs like continuous replenishment. The next step is to manage inventory by a centralized information system, to facilitate shipping across and within regions. The information systems are critical in providing availability information and create a virtual inventory that is accessible to all involved parties (Poirier, 1999).
5. Manufacturing techniques, mass customization of products, and outsourcing
Japanese companies led by the automobile industry have implemented lean manufacturing techniques. For example kanban manufacturing and just in time (JIT) delivery of parts. (Note: Kanban is a system that emphasizes manufacturing in small lots with minimum inventory build-up in the production process). This results in lower inventories, better deliveries, and lower costs compared to US (automobile) competitors (Liker and Wu, 2000). Another activity to lower costs is outsourcing of manufacturing and manufacturing closer to the customers and large markets. The reason for this is that in every industry customers are expecting greater customization of products and services to meet their individual needs (Anderson and Lee, 1999; Schonfeld, 1998). To meet these needs, companies are pursuing a supply chain compression strategy (Anderson and Lee, 1999). Some of the strategies pursued by companies are: (adapted from Anderson and Lee, 1999; Bagozzi, et al., 1998; Rockford, Lee, and Hall, 1998; Feitzinger and Lee, 1997):#p#分頁標題#e#
Intra-company postponement: moving final product configuration from factory to distribution centers in selected markets. This solution requires a modular product design, which allows last minute customization, to meet customer, at a distribution center near the customer. The Hewlett-Packard Company pioneered this program from 1992 onwards. Note: the term postponement is the last stage of manufacturing, which was postponed until the last possible moment.
Inter-company postponement, i.e. moving final product configuration downstream to a channel partner, intermediary, or retailer
Sales agent model: moving all inventory to the assembler, and allowing the channel and reseller to focus on sales.
Direct model: the assembler is responsible for order processing and delivery, thereby eliminating the distributor and reseller, and sales channel.
Outsourcing: companies are realizing that manufacturing (especially of low-value added activity) is not a core competency. Outsourcing of such activity can reduce costs and increase productivity per employee.
Any one of these strategies is able to save costs and improve return on investment. Depending on which strategy is used, some companies have shown an increase in EVA (Economic Value Added) of 70 to 470 million dollars (Anderson and Lee, 1999).
6. Order and information management of products and services
Since 1995, many companies have started to convey information, transmit orders, and purchase parts and products via Electronic Data Interchange (EDI) or the Internet (Poirier and Reiter, 1999). EDI has been available for many years, but is limited to big producers and is too costly for small manufacturers or retailers (Kerstetter, 2001). However with the advent of the Internet, almost any firm is able to become an electronic commerce player. Activities provided via the Internet include inventory information, catalogs and prices, order management, shipping information, and product-returns management (Sedlak, 2001). The benefits of electronic commerce to a firm include quicker and more accurate capture of orders, quicker verification and transmission of orders, better communications, and quicker payments.
7. The Internet enabled supply chain and integration of the entire supply chain
The disparate factors of the supply chain (such as planning, purchasing, manufacturing, order and management, warehouse management, and logistics) have resulted in a formidable challenge because many activities were adopted and introduced ad-hoc in a company. However, with the advent of more powerful information technology systems, many solutions towards better integration have been introduced:
Integrating the entire supply chain via a computer network: The separate factors of the supply chain grew and evolved over the years. These factors have to be linked together to ensure optimization of resources and costs. As a result, software vendors have come up with solutions to provide this synergy, synchronization, and optimization of the supply chain. In 1999, there were at least 14 enterprise-wide (supply chain) software solutions available (Shepherd and Lapide, 1999). The linkages span the supply chain from the consumer to the supplier. Good integration involves coordination of the following: demand information, inventory status, capacity plans, production schedules, promotion plans, demand forecasts, shipment schedules and replenishment processes (Lee, 2000). The benefit of integration is the creation of supply chain that reads customer demand and responds quickly to customer and market needs. Such a lean and responsive system is, in theory, able to shorten time to do anything and have a shorter cash to cash cycle (Poirier, 1999; Tyndall et al. 1998). Note: The cash to cash cycle is the time taken to convert an order into cash and is a key measure of financial performance - refer to 2.2.#p#分頁標題#e#
With SCM integration it is possible to improve inter-organizational level coordination and hence move towards optimization of the supply chain (Bakos, 1991).
Successful integration via Efficient Consumer Response (ECR) process: One of the most effective integration solutions is Efficient Consumer Response (ECR) - it enables the integration of factory or vendor supply and customer demand. Specifically, it focuses on demand management, supply management, and enabling technologies that links these activities (Christopher, 1998; Poirier and Reiter, 1999). ECR can coordinate new product introductions, consumer promotions, product range/variety, and replenishment. This is the standard in large grocery chains in the US and Europe and is moving into department and other retail outlets (Poirier and Reiter, 1999). The benefit of ECR is lower cost, less inventory, and improved product availability (Christopher, 1998; Poirier and Reiter, 1999). ECR can result in extensive collaboration between suppliers, logistics service providers, and retailers. Hence, supply chains can become demand chains, resulting in the optimum quantity of products in the market, with little or no stock-outs in the retail outlets.
Rebuilding the supply chain: The convergence of the Supply Chain with the Internet has resulted in a rebuilding of the supply chain. The Internet makes it possible to dispense with many activities in the supply chain (The Economist, 2000a). This dis- intermediation has reduced the role of many wholesalers and retailers as consumers have started to buy direct from manufacturers or wholesalers. However, early predictions that this dis-intermediation will eliminate wholesalers and retailers has not happened - instead what has emerged is a change in the function of intermediaries, for example the need to add value and decrease high price mark-ups (Hagel and Singer, 1999).
The Internet-enabled supply chain: Further coordination and integration of the factors of supply chain is possible with the advent of the Internet. Several visionaries and researchers have made predictions on how the Internet will impact the supply chain. The Internet provides the basic engine to initiate, propagate, support e-commerce, and synchronize the entire supply chain. In the future, with e-commerce and the Internet, companies will sell only what they can deliver. This will put a high dependency on supply chain management (Drucker, 2000). Some of the activities that are possible via the Internet are (Christopher, 1998; Hagel and Singer, 1999; Johnson, 2000; The Economist, 2000a; Tyndall et al. 1998.):
Product and marketing information, catalogues, and pricing data.
Customer communication, order management, acknowledgement, and service.
Supplier communication, data interchange, and purchase orders
#p#分頁標題#e#
Financial transactions between the firm and its suppliers and customers
Electronic delivery of products and services (discussed below)
Rebuilding the supply chain
However, the Internet is only a tool to better synchronize and facilitate supply chain management and cannot replace it - the outcome will be lower costs, higher speed, and increased customer satisfaction (Anderson and Lee, 2000).
The E-supply chain: The Internet enabled supply chain becomes an E (or Electronic) supply chain. The E-supply chain connects the entire organization from raw material vendors, purchasing, planning, manufacturing, logistics, marketing, customer care and service, and human resources. Such a system is able to meet the customer's changing demand quickly able and meet very aggressive goals in economic added value, EVA, (Poirier and Bauer, 2000). The E-supply chain forms a network, which, allows for collaboration with all the partners of a firm and links all the important information in a firm, including cash flow and order management, to those members of the supply chain that most need it. The greatest challenge is good information exchange and better integration to create a truly virtual E-supply chain. If this is achieved, the result will be lower costs and enhanced performance (Van Hoek, 2001). Nevertheless, the E-supply chain dimension of E-business is largely neglected and under-practiced, and hence it is difficult to make E-business into a reality. In fact one researcher argues that the E-supply chain is virtually non-existing (Van Hoek, 2001).
Electronic delivery of products and services: The convergence of the Supply Chain with the Internet allows immediate delivery of certain products and services, which can be transmitted electronically. These include music, documents and books (via data files), software, event and travel tickets, stock transactions, on-line diagnosis of computers and their peripherals, and banking services, e.g. loans and payments (The Economist, 2000a).
8. Supply Chain Management (SCM) Information Systems
The linkages of supply chain factors via computer systems using enterprise resource planning (ERP) systems or the Internet also provide another benefit - access to information throughout the supply chain. Some of the benefits and advances are:
Visibility across the entire supply chain: Supply Chain Management information systems are able to provide complete visibility across the entire supply chain. Available information includes (Christopher, 1998; Hagel and Singer, 1999; Johnson, 2000; The Economist, 2000b; Tyndall et al. 1998; Bakos, 1991):
Product and marketing information, catalogues, and pricing data.
Customer communication, order management, acknowledgement, and service.#p#分頁標題#e#
Supplier communication, data interchange, and purchase orders
Provide complete visibility across entire chain
Ability to track specific projects, production runs and cycle times
Inventory buckets at suppliers, in transit, receiving docks, work-in-process, finished goods, and at distributors
Product or goods delivery information
Ability to track local to worldwide information of above factors
Provide real time information of all above factors
A crucial area that improves with good SCM information systems is Inter-organizational information flow - both within and between organizations.
Designing the SCM system for competitive advantage through information enrichment: Recent research looks at the impact of information usage on the supply chain system (Mason-Jones and Towill, 1997). The researchers argue that market place information must move quickly from customers through the entire supply chain without delay. An example in industry is the Efficient Consumer Response (ECR) process used in supermarkets, discussed earlier. Information from the market place comes via the Internet or EDI (electronic data exchange). Such an enriched supply chain can reduce uncertainty and time delay and provide several benefits. The benefits include an increase in the speed of response in processes and reduced inventory levels. The overall result can be a seamless and holistic supply chain, which allows a company to be more competitive. However, this research focuses on forecasting and production, and the conclusions drawn are from a computer model.
9. Customer relationship management
Customer relationship management (CRM) has become important as customers start to demand mass customization or personalized products and services (Schonfeld, 1998). CRM is the management of technology, processes, information, and people in order to maximize each customer contact by obtaining a 360-degree view of the customer (Galbreath and Rogers, 1999). To be effective, CRM has to extend through multiple channels (Bradshaw and Brash, 2001). Effective CRM can result in high customer satisfaction, which is achieved through customization, personal relationship, and after-sales support (Galbreath and Rogers, 1999). In order to maintain competitive advantage, a company has to have an effective CRM program and integrate it tightly -via process, people, and information - with its supply chain management activities (Al-Hakim, 2002).
10. Metrics and tools to manage and improve performance
Any supply chain activity or system can be managed better or improved. To this end there are metrics and tools to help achieve this goal. Tyndall et al. (1998) have proposed looking at three facets: total cost approach, enterprise wide demand/supply matching, and a dashboard of select metrics (consisting of operational costs, time to response, margins, and customer service). Another more comprehensive approach is called SCOR, or Supply Chain Operational Reference (Supply Chain Council, 2001). This consists of a series of 18 metrics that measure customers/quality, time, costs, and asset utilization. With these metrics a firm can measure and strive to keep improving supply chain performance by getting a better score. “Best in Class” companies are able to show an advantage in supply chain management costs of 3 to 6 percent of revenue (Supply Chain Council, 2001). Firms are advised to use competitive benchmarking to review their performance in each category against the industry leaders, and then endeavor to emulate their success (Supply Chain Council, 2001). Some proponents recommend other tools such as process mapping, and reengineering to review current supply chain processes and improve them based on customer needs (Hammer, 1997, 1999; Poirier, 1999; Tenner and DeToro, 1997). Other proponents recommended computer modeling to select best manufacturing and distribution location and combination of supply chain factors (Rockford, Lee, and Hall, 1998).#p#分頁標題#e#
2.4 Supply Chain Management (SCM), SCM Systems, and
Advanced SCM Systems
The advent of computer systems software for supply chain management, which links all the factors of the supply chain, and the convergence of supply chain management with the Internet has led to the realization of Supply Chain Management (SCM) Systems. These systems contribute to tighter linkages from factory to customer, better communications, increase in productivity, and the may lower costs.
2.4.1 Topography of SCM Systems and Advanced SCM Systems
Companies continue to pursue better SCM Systems, through use of powerful information technology systems applications. Some of the pertinent and relevant progress includes the following:
The basic SCM system
Supply chain management: an empirical study on its impact on performance and the Dell Computers model
The agile and leagile (lean and agile) SCM System
The virtual supply chain
The holistic and holonic SCM system
Development of SCM systems in high technology firms
Barriers to better supply chain integration and SCM Systems
The basic SCM system:
The basic SCM system consists of (at least) all the factors of the supply chain, managed by a computer system, and displayed in 2-3. Typically, early efforts of SCM systems were internally focused and dedicated to cutting costs, but eventually the SCM system has to be externally focused and customer connected (Poirier and Bauer, 2000).
Supply chain management: an empirical study and the Dell model:
One empirical study concludes that the SCM system consisting of supply chain, suppliers, manufacturers, and customers, must be effectively integrated in order to achieve financial and growth objectives at a firm (Tan et al., 1999). Such integration will make a firm more successful. The study leaves open to further research the question of how multiple organizations should integrate and bring to customers technological innovations at the lowest cost and quickest time.
Other studies cite the Dell Computers (Company) model and its optimized supply chain system. Dell's optimized supply chain permits it to have a business model that allows for “build-to-order” manufacturing. This allows Dell Computers to respond more quickly to customer demand, have lower inventory, have a shorter cash to cash cycle, and achieve higher profitability (Tyndall et al., 1998; Magretta, 1998). Currently, Dell's inventory turnover is 109 times, or ? a week of inventory, and productivity, as measured by revenue per employee, is about US$ 900K per employee (MSN, 2003). This is the best performance in the manufacturing industry. The cash to cash cycle is the time taken to convert an order into cash and is a key measure of financial performance. Hence, if production material is already procured and in stock, the cash to cash cycle starts before the order is received. In the manufacturing environment, the cash to cash cycles range from a few days to over 100 days. A superbly managed company can have a negative cash to cash cycle, by collecting monies from customers before the inventory of parts is purchased.#p#分頁標題#e#
Dell Computers has invested heavily in optimizing its supply chain (Magretta, 1998; Bagozzi et al., 1998). Its cash to cash to cycle is - (minus) 8 days. Dell Computers' negative cash to cash cycle time and low inventory is a benchmark in the industry and very few companies are able to match its success. This is shown in 2-4. This situation reflects the concept of core competencies of the corporation, discussed earlier by Hamel and Prahalad, (1998), who argue that a firm cannot buy such competencies, instead a firm and its managers have to devote time to build core competencies.
ell 2-Dellet's Hewl t-PackardKey R1. K…D's W2. CCCC I-I-PDell: dIn =-(The agile and leagile SCM System:
Turbulent and volatile markets are becoming the norm because of shorter product life cycles; this situation creates risks if the supply chain is lengthy or has slow moving logistics.
One solution to this situation is an agile supply chain (Christopher, 2000; Christopher and Towill, 2000). An agile supply chain is flexible and has a business-wide capability that embraces organizational structures, information systems, and logistics processes. Agility is not leanness or low inventory, which is a major goal of supply chain management. Such agility comes from 4 key areas:
Market sensitivity, or understanding real customer demand
A virtual supply chain created through information technology
Shared information via process integration and collaboration between suppliers, companies, and customers
Confederation of partners linked via computer networks
A good working example of a company with agility is Zara, the Spanish fashion house. Zara works with a network of suppliers and manufacturers to ensure a responsive and flexible supply chain to meet customer's changing needs for color, fit, and design (Christopher, 2000). Leading companies need to be agile and implement marketing strategies that are underpinned by a strong SCM system. Research indicates that agility results in quicker and better responsiveness to customer and market needs, and ensures a high customer service-level (Power, Sohal, and Rahman, 2001). Agility will be the key to surviving and competing in the uncertain and turbulent markets of the 21st Century (Power, Sohal, and Rahman, 2001).
In reality, some businesses (commodities) require a lean supply chain, while others (fashion) requires an agile supply chain. However, some researchers, argue for the leagile supply chain system, i.e. a supply chain that was both lean and agile (Mason-Jones, Naylor, and Towill, 2000). The early (and planning part) of the supply chain should be lean, while the later (or customer focused/order management part) should be agile. The entire supply chain should be networked and information enriched throughout to respond very quickly to customer's changing (and gyrating) demand.#p#分頁標題#e#
The virtual supply chain:
Greater supply chain synchronization is possible by sharing information via the Internet. This sharing of information on market intelligence can further reduce supply chain costs, and provide better products quickly and increase revenue, according to Johnson (2000). He proposes an OEM (Original Equipment Manufacturer) managing information via a network of component manufacturers, component distributors, manufacturing services providers, distributors, and channel resellers. He argues that sharing product and information content can provide better products quickly and increase revenue. Johnson's web-centric approach is shown in 2.5. In the , the key activity is managing product content and information, and not the physical flow of material. This is one of the earliest proposals of the virtual supply chain, which is managed and enabled via the Internet (Johnson, 2000).
ChannelResellerProduct Licensee(or Distributor) ElectronicManufacturingService Provider ComponentDistributor ComponentManufacturer The Firm or OEM(Original EquipmentManufacturer) Material FlowInformation Flow 2.5: Typical Virtual Supply Chain in Computer & Electronics IndustryNote: This s shows the virtual supply chain, managed and enabled via the InternetSource: Johnson, 2000ChannelResellerProduct 2000
The concept of the virtual supply chain has gathered momentum among visionaries - they believe that with it companies can focus on intellectual capital - brands, technology, new product development, and new channel strategies - and outsource operational activities (Bovet and Sheffi, 1998). However, the virtual supply chain like the E-supply chain remains a vision that is virtually non-existing (Van Hoek, 2001).
The holonic SCM System
As advances in networking proliferate, many visionary researchers are proposing holonic or holistic systems. This holonic system attempts to go beyond the E-supply chain and proposes the holonic network, which creates virtual companies, and gives substantial competitive advantage to a firm (McHugh, Merli, and Wheeler, 1997). Holonic principles are a driving factor of holonic networks, and included the following:
Successful business process reengineering (BPR) to improve existing processes
New technology requirements to achieve mass customization (providing customer demand, etc.)
Customer involvement, i.e. understanding of real demand.
Capacity management at each node of the network. Such a node can be
A virtual resource, i.e. suppliers and outsourced vendors.
Support activity of customer, customer service, etc.
Operational activity, such as assembly or manufacturing.#p#分頁標題#e#
The Integrator, or the company that markets and owns the end product.
Little supervisory overheads, because key activities are driven automatically by systems, e.g. transmit the customer demand activity to all nodes to drive plans and purchasing.
Information technology to integrate all the holonic network
The advantages of such a holonic network include leverage (synergy of internal processes), speed (in decision making), flexibility (meeting changing customer needs), shared assets or costs (across the organization), and responsiveness (to failures or problems). All this can result in faster growth and profits. An example of such a holonic network was Aprila, an Italian manufacturer of motorcycles for companies like BMW (McHugh, Merli, and Wheeler, 1997). The holonic concept of virtual companies, in 1997, is visionary and anticipates the concept of a virtual company that is quick, responsive, has lower costs, and is competitive. It integrates all of the concepts and supply chain factors discussed in this review, such as outsourcing, capture of real-time customer demand, agile supply chain, and integration via computer networks.
However, very few companies have been able to reach such a visionary structure. Some researchers predict that holonic networks will be most successful in Japan and Europe because of geography, and less successful in North America because of its “freedom and individual” culture (McHugh, Merli, and Wheeler, 1997). Other researches argue that a breakthrough in supply chain management can only come if a company reengineers its key processes, and moves toward a holistic model, requiring connectivity and collaboration with partners (Alshawi, 2001).
SCM Systems in high technology firms
The solution to better business performance in the high technology industry is to have a networked supply chain (Kuglin and Rosenbaum, 2001). Such a networked supply chain will connect (with its planning, purchasing, inventory management, manufacturing, order management and tracking, and customer management) to suppliers, contract manufacturers, sales channels, and customers. The backbone to the networked high technology supply chain is communications. Most important, a networked high technology supply chain can increase shareholder value by improving capital efficiency, reducing costs, and increasing profits (Kuglin and Rosenbaum, 2001). An example cited is Dell Computers (Kuglin and Rosenbaum, 2001; Magretta, 1998; Bagozzi et al., 1998). However, this example is able to achieve only some of the characteristics of the networked supply chain and has many manual processes.
SCM systems in high technology firms are changing and evolving as technology and marketing strategy changes. The key evolution has been from a lean supply chain to an agile and customized supply chain. The PC industry, in particular has evolved rapidly, and its key changes are summarized as follows (Christopher and Towill, 2000):#p#分頁標題#e#
Product driven in early 1980s (lean functional silos, focus on quality and costs)
Market oriented in late 1980s (lean supply chain, focus on cost and availability)
Market driven in early 1990s (flexibility, focus on availability and lead time)
Customer driven in late 1990s (customized and agile, focus on lead time and quality)
Many high technology companies (in the USA) are investing in supply chain management programs via the Internet. For example,
Cisco Systems has initiated the E-Hub (Electronic Hub), a private network accessible via the Internet (Chan, 2001). This provides an end-to-end visibility of the supply chain to Cisco Systems staff and its partners.
Hewlett-Packard has initiated an online private exchange, called TradingHubs.com, to buy and sell excess parts and inventory to a host of partners and high technology companies (Chan, 2001).
Inventec Electronics has set up a supply chain system to allow communication with its suppliers via the Internet (Chan, 2001). This allows Inventec to have visibility across its entire supply chain and to communicate and buy from its 600 suppliers.
All 3 companies mentioned here have a goal of reducing inventory. Such examples indicate that SCM systems in most companies discussed in this review seem to consist of pockets of innovation, indicating continual evolvement and innovation. Hence, a potential research issue of the study is to review the supply chain management factors in high technology companies and the benefits they are realizing from them.
Barriers to better supply chain integration and SCM Systems
Although it is clear that the supply chain must be integrated from supplier (or upstream activities) to internal processes, to downstream activities, and to customers, there seem to be few examples of truly integrated supply chains (Handfield and Nicholas, 1998). Hence, the synchronized supply chain seems to be more aspiration than reality. Furthermore, according to Siekman (1999), quoting Sandor Boyson, co-director of Supply Chain Management Center at the University of Maryland, “..only a fourth of 117 companies in an e-commerce association claim to have extended trading via e-commerce”. Evidently, as companies work towards better coordination and integration of the various supply chain activities into SCM systems, they are faced with many barriers, such as lack of internal support, short-term performance focus, misaligned measures and rewards, poor use of technology, and lack of trust (Stank et al. 2001).
2.4.2 Using supply chain management to achieve competitive advantage
The research shows that competitive advantage comes primarily from process (or skills) that are difficult to copy, product or service differentiation, or lower costs. In fact, supply chain management and integration may provide one of the last sources of such a competitive advantage as product standardization and commoditization gravitate competition toward price, and sources of differentiation become more difficult to establish (Power, 2004). The proponents of the supply chain approach have identified specific activities, backed by detailed processes, which can improve a firm's competitive advantage and success. In addition, the proponents quote that, “best in class companies enjoy an advantage in (lower) total supply chain management costs of 3 - 6% of revenues (estimated)” (Boyson, et. al, 1999). The savings come from better management of a company's activities and assets, resulting in lower costs, better products and service, and competitive advantage.#p#分頁標題#e#
There are several other factors driving and shaping the move into better supply chain management to achieve competitive advantage. Some of the factors are competition, globalization, and consumer demand (Bovet and Sheffi, 1998). Consumer demand includes the customer's need for a high level of service, customization, and product availability - all at the same time. The proponents of supply chain management reviewed in this section argue that these issues can be addressed or improved with supply chain management. Most companies agree that supply chain integration of suppliers, manufacturers, and customers is necessary to achieve financial and growth objectives and is key to long-term financial success (Tan et all., 1999), but these alone are insufficient for business success.
2.5 Identification of areas for further research
2.5.1 Development of framework to identify areas for further research
This Literature Review has identified an abundance of supply chain factors that can create benefits for a company. However, several gaps were noticed and these present opportunities. 2-6, summarizes gaps in the literature, and shows the framework used to identify areas for further research. This is followed by a discussion on the gaps in the literature and identification of the research objective and issues.
Source: Developed for this study
2.5.2 Gaps in the literature
Benchmarking of supply chain management in the high technology industry
The research and discussions in the literature have covered the manufacturing industry and discussed specific advances in some sectors of the industry including the high technology companies. However, there is a need for better benchmarking and more research to understand how the high technology industry implements supply chain management to achieve competitive advantage. The high technology companies are companies that create and deliver computer and electronic products, for example: computers, computer systems and networks, electronic measurement systems, and other electronic products. There is an expectation that these high technology companies will use unique and leading edge technology, and invest heavily in supply chain management. Hence, it will be beneficial to understand how such companies manage their supply chain and also if there are differences in critical success factors at various high technology companies.
Furthermore, this will fulfill a request from a high technology company: The author of this study works for a high technology company, head-quartered in California USA, and was requested to investigate the company's supply chain system and propose improvements to help make it more competitive.
Important or critical success factors
There is little information or research in the literature on the importance of the various supply chain factors. This important supply chain factors are also defined as critical success factors. The concept of critical success factors (CSF) was first defined by Rockart (1979) as the limited number of identified operational goals shaped by the industry, the firm, the manager, and the broader environment. If the CSF are satisfactory, they will ensure successful competitive advantage and performance for the organization (Laudon and Laudon, 2002).#p#分頁標題#e#
Differences in critical success factors between high technology companies and benchmark companies
Information on critical success factors in the high technology companies and non-high technology companies is also lacking. When reviewing the supply chain management practices at high technology companies, it will be useful to understand if there are differences between critical success factors at various high technology companies and non-high technology (or benchmark) companies.
Performance gaps and opportunities
Information on performance gaps in supply chain factors is lacking in the literature. Appropriate analysis and understanding of performance gaps and opportunities can come from distinguishing between a supply chain factor's importance and its perceived performance. A successful company aims high, hence there will be gaps between the expected importance of a critical success factor and the perceived factor performance. In most cases perceived performance is worse that the expected importance. In such a case there will be a performance gap.
The concept of performance gap, that is expected importance - (minus) perceived performance, was first introduced by Martilla and James (1977). Performance gaps can provide some indication as to whether executives are successful in translation of their vision and direction to their employees. Hence such gaps can give an indication regarding the degree of employees' alignment with the organization's vision and direction. Gaps can be classified as opportunities in critical supply chain factors that require attention, focus, and good execution, in order to achieve greater success in supply chain management (Martilla and James, 1977; Al-Hakim, 2003).
Customer needs and their relationship to supply chain factors
However, the traditional methodology of analyzing performance gaps (Martilla and James, 1977) looks only at a prioritized list of company's internal performance gaps, and does not look at performance gaps from the customer's viewpoint. A methodology that provides a process to look at customer needs is quality function deployment (QFD).
QFD is a comprehensive quality tool that can be used to uncover customers spoken and unspoken needs, and convert these needs to product or service design targets and processes (Akao, 1990). A well-designed QFD process is able to link and display customer needs, targets and processes into visual charts or tables. The outcome can be a better product or service that meets or exceed customer needs, resulting in better sales and higher customer satisfaction. The QFD methodology is very prevalent in the product design and quality literature. In service quality, at least one researcher has used it for designing service quality of an engineering laboratory (Pun, Chin, and Lau, 2000). Another researcher has used it for market research (Prasad, 1998) to predict product offerings that can interest customers. It has also been used to design services for healthcare providers (Lim and Tang, 2000). However, it does not seem to have been used in the supply chain literature.#p#分頁標題#e#
Hence, there is an opportunity for further research in using QFD methodology to understand customer needs and their relationship to a company's internal performance gaps in supply chain factors - this will provide a definitive contribution to the supply chain literature. Such an analysis will also help identify critical success factors that will benefit customers and increase a firm's competitiveness.
Impact of external Vs internal supply chain factors on business success
In the literature review both external and internal supply chain factors were reviewed. Examples of external factors are activities such as customer relationship management and doing business via electronic commerce and the Internet. An example of an internal factor is a focus on internal manufacturing. Although research has been done on such factors, it will be beneficial to research the dynamics and impact of these internal and external factors on business success. Such an analysis will help identify critical success factors that benefit a company and increase its competitiveness.
2.5.3 The research topic and issues
Based on the request from a high technology company to the author of this dissertation to investigate the company's (business unit) supply chain system, and the gaps in the literature, the research objective is:
Determine the critical success factors in supply chain management at high technology companies.
In fulfilling this objective, the following research issues will be considered:
1. Are there differences between critical supply chain management factors at various high technology companies?
2. Are there differences between critical supply chain management factors at high technology companies and non high technology (or benchmark commodity) companies?
3. Will a focus on external supply chain management factors give better business results?
4. Are perceived critical gaps (and opportunities) in performance derived from traditional methodology similar to those deployed from customer needs?
2.6 Conclusion
This chapter presented a theoretical framework to provide an understanding of a firm's performance, and gave an overview of the literature on competitive advantage. The review discussed approaches on achieving competitive advantage and the research showed that competitive advantage came primarily from a process (or skill) that was difficult to copy, product or service differentiation, and lower costs. The review then narrowed down to a detailed discussion on supply chain management, supply chain factors, and their benefits. The review also discussed and looked at the current state and topography of supply chain management and supply chain management systems.#p#分頁標題#e#
From the literature review, gaps and opportunities for further researched were identified. The review concluded with the research objective and issues. The next chapter discusses the research questions and methodology and design that will be adopted for this study.
Chapter 3
Research Methodology 研究方法論
The previous chapter reviewed the relevant literature, identified gaps in the literature, and concluded with the research objective and issues. This chapter discusses and determines the research methodology and process for the dissertation. The chapter starts with a review of the two types of research methods, quantitative and qualitative, and is followed by the justification to use qualitative methodology to investigate the research objective. This is followed with a discussion on the preparation of the questionnaire and data collection process. Next, there is a review of the process used for analysis, determining gaps, and generating recommendations from the questionnaire. The chapter concludes with discussions on the limitations of case study research, ethical issues, and the conclusion.
3.1 Qualitative versus Quantitative research methods and the selected methodology for this dissertation
Data can be quantitative or qualitative. The two methods are considered complementary rather than competitive (Malhotra, 1993; McPhail and Perry, 1999; Perry, 1998). Quantitative research attempts to quantify data and uses statistical analysis to test the hypothesis that the researcher begins with. This is the default research method for much of scientific research (McPhail, 1999). On the other hand, qualitative research produces findings without the use of statistical procedures (Neuman, 1997). Furthermore, qualitative research provides insights and understanding, while quantitative research tries to generalize the insights to a population (Perry 1998).
There is much debate on the benefits and differences between quantitative and qualitative research (Denzin and Lincoln, 1994; Yin, 1994). Many researchers argue that a quantitative approach to research is superior to a qualitative one because the use of surveys, experimental design, and statistics are perceived to provide both scientific rigor and objectivity. Therefore quantitative research is assumed to have greater validity, generalizability, and replicability. Hence it provides greater theoretical contributions (Guba and Lincoln 1994).
Despite these criticisms of qualitative research, there are strong counter-pressures against quantitative methods according to Guba and Lincoln (1994). A variety of implicit problems in quantitative research include: context stripping (due to selective selection of variables), exclusion of meaning and purpose (that is, not understanding human behavior), and exclusion of the discovery dimension in inquiry (because the verification of hypothesis tends to gloss over the source or the discovery process) according to Guba and Lincoln (1994). For these reasons, qualitative research is gaining popularity especially in marketing research (Easterby-Smith, Thorpe, and Lowe, 1991; Parkhe, 1993).#p#分頁標題#e#
Selected research methodology for this dissertation
For this study, it is decided to use the qualitative research process using multiple case studies. There are several reasons for this:
Since the focus of this research is on high technology companies operating in California, USA, there is a concern that there will be a small number of companies willing to participate in a large (sample size) quantitative survey.
Supply chain management is a vast collection of techniques. Hence, selection of supply chain factors and strategies can be a complex process. In such a dynamic setting it is best to use qualitative research methodology (using case studies) to understand the situation.
Face-to-face meetings with respondents can help provide understanding and information on several qualitative areas, such as: reasons for implementing specific supply chain factors (or strategies), customer needs data, and discussions and feedback on the questionnaire.
A multiple-case study can provide a robust insight and thus achieve a higher level of external validity and reliability
Cases can be viewed and studied alone and across cases (within-case analysis and cross-case analysis) to provide comparison and contrast and richer details and insights regarding the research issues (Eisenhardt 1989; Stake 1994; Yin 1994).
Hence it is decided to use a multiple case study approach using structured interviews from a questionnaire (Yin, 1994).
3.2 Research Process Phase 1 - Preparation of questionnaire and data collection
3.2.1 Preparation of the questionnaire Prior theory as a springboard for the case
Case study research is an inductive, theory generation, process (Parkhe, 1993). There is, however, the question of whether one starts from a zero base or some prior theory. One school of thought recommends the zero-base or grounded-theory approach - in such a case the process is inductive, flexible, and opportunistic, and allows for adding questions during a series of interviews (Eisenhardt, 1989). However, according to other researchers, this flexibility can cause difficulties, one of which is that cases cannot be compared to each other (McPhail and Perry, 1999). Yin (1994) strongly recommends developing some preliminary theory. Therefore, for this dissertation, the prior theory approach is utilized. Hence a detailed questionnaire from the theory is developed from the Literature Review.
Questionnaire: content, design, and structure
The questionnaire was developed from the research topic and questions. Table 3-1, below, shows the structure of the proposed questionnaire.
Next the content of questionnaire was developed by combining the following tables:#p#分頁標題#e#
Table 3.1 (Process to structure questionnaire in relation to the topic and questions), shown below, and
Table 2.2 (Supply Chain Categories, Factors, and their Benefits)
The combination is shown in Table A1-1. From Table A1-1, the questionnaire was designed.
Questionnaire Design
The questionnaire was designed using the approach of Watson and Frolick (1992) for structuring interviews with executives. In this approach the respondents are requested to rate both the expected importance of a factor and the perceived factor performance of each supply chain factor. Such an approach allows measurement of gaps between expecte importance and perceived performance of factors. The final questionnaire has 12 categories, with 58 questions, that are graded for importance and performance on a Likert scale. Also, there is one question on competitiveness rated on a Likert scale. In addition, there is one question requiring a forced ranking, from 1 (most important) to 6 (least important), of supply chain categories. More details of the questionnaire structure and design, and the finalized questionnaire are given in Appendix A1.
Table 3.1 Process to structure questionnaire in relation to the research topic
Research topic: What are the success factors in supply chain management at high technology companies?
Research questions
Questions to cover following areas and provide structure to provide analysis
1. Are there differences between important supply chain management factors at various high technology companies?
Prepare questions to detect and measure items in supply chain categories and factors as discussed in Literature review Table 2-2.
Rank importance of supply chain categories.
2. Are there differences between important supply chain management factors at high technology companies and non-high technology (or benchmark) companies?
Contrast and compare supply chain management categories and factors from benchmark and high technology companies.
3. Does a focus on external supply chain factors give better business results?
Measure competitive position and performance in questionnaire
4. Are perceived critical gaps
(and opportunities) in performance derived from traditional methodology similar to those deployed from customer needs?
Measure importance and performance of supply chain factors in order to determine gaps
5. Additional Useful Information
Decision making and organizational factors that impact supply chain management#p#分頁標題#e#
Measure importance and performance of management and organizational issues.
Measure employee involvement and performance in supply chain management
Measure company performance in supply chain management
Source: Developed for this study
3.2.2 Case selection, companies, and respondents
In this section the rationale for the focus on the high technology industry, selection of business firms, unit of analysis, and the number of companies and respondents in the study is explained and documented:
3.2.2.1 Selection and focus on high technology companies
The companies reviewed in the multiple case study will be high technology companies. There are several reasons for this:
These are companies that create and deliver computer and electronic products. Examples include companies with the following products: computers, computer systems and networks, electronic measurement systems, Internet infrastructure, and other electronic products. There is an expectation that these high technology companies will use unique and leading edge technology, and invest heavily in supply chain management. Furthermore, the companies selected have leadership positions in the industry. Hence, it will be beneficial to understand how such companies manage their supply chain.
In order to ensure information richness, companies with consumer products (short, less than a year, product life cycles) and industrial products (with medium to long lifecycles of several years) will be selected. Moreover, a range of companies will help obtain either convergent or divergent views for the research topic.
Since all the selected companies are high technology companies, they are expected to be facing similar business and external issues. Therefore a smaller number of cases can be deemed sufficient and appropriate to compare and contrast findings and establish replication (Yin 1994).
3.2.2.2 Number of companies selected
The number of cases recommended by various authorities varies. Ideally, the number of cases should be the quantity that provided theoretical saturation, or the point at which incremental learning became minimal (Eisenhardt, 1989). Other researchers recommend replication till there is redundancy (Guba and Lincoln, 1985). But in reality, practical matters, such as time and money are important (Eisenhard, 1989). In general, the more cases used in a case study research, the higher the degree of certainty and hence, external validity (Yin 1994). But, with fewer than four cases it is considered difficult to generate theory (Yin, 1994; Perry, 1998; Eisenhardt, 1989), and its empirical grounding is likely to be unconvincing (Eisenhardt 1989).
#p#分頁標題#e#
Nevertheless, guidelines are considered only as starting points because, “The validity, meaningfulness and insights generated from quantitative inquiry have more to do with the information-richness of the cases selected and the observations/analytical capabilities of the researcher than with sample size” (Patton, 1985).
Since all the cases for this research are high technology companies, they are subjected to and faced with similar external issues. Hence, for this dissertation, five (5) companies, with five cases or business units, are studied.
3.2.2.3 Selection of cases, the unit of analysis, and number of respondents
The cases to be selected and the unit of analysis are important. That is, what is the ‘case' being reviewed? A case can be an individual, an organization, a nation, and so on. The use of a proper unit of analysis will provide construct validity. Yin (1994) argues that as a general guide, the definition of the unit of analysis (and therefore the case) is related to the way the initial research questions are defined. For this case, five high technology companies have been selected. Within the five companies, the unit of analysis is the company's business unit. A business unit is defined as a specific business, one level lower than the overall company. The reason for this distinction is that each business unit has a specific product and business strategy, supported by its supply chain management strategy.
Table 3-3: Case selection, the unit of analysis, and interview matrix
Dimension 1: High Technology Companies
Dimension 2: Type of High Technology Company
Consumer Company
(Consumer products, with short product life cycles of about 1-2 years)
Industrial/Commercial Company
(Commercial products, with longer product life cycles of 2 to 5 years)
To ensure richness of data for good analysis, business units are selected from a range of high technology companies. Table 3-3 shows the types of companies selected. In addition the Table also shows the number of respondents selected from each business units. Specific details of the Companies selected and the profile of respondents is given in Chapter 4 during analysis and interpretation.
Section 3.2.3 Data Collection
The objective of data gathering is to obtain a rich set of information for this dissertation in order to capture the research topic's complexity, corroborate the learning, and to be able to triangulate one's findings. This phase is considered important and critical to ensure that dissertation's findings are accurate. Hence, advance preparation is essential for the research to ensure that multiple sources of evidence are investigated (Stake 1994, 1995; Yin 1994).#p#分頁標題#e#
In this dissertation, questionnaires are the primary data collection technique. These data are complemented and triangulated with other sources of evidence such as internal company documents, company websites, and information from secondary sources, such as Internet Web-sites. Refer to the Appendix A4 for information on all the data sources used in the study.
Benchmark companies
For this case study, benchmark data on supply chain management will be obtained from four (4) non-high technology companies. This will allow comparison of practices between high technology companies and the benchmark companies. The supply chain management practices of the benchmark companies will be compared to the high technology companies in the cross-case analysis. The Benchmark companies are selected from the membership roster of the Council of Logistics Management, USA. Profiles of these companies are provided in Chapter 4.
Database
An Excel database has been developed and will be used to enhance the validity and reliability of the dissertation (Yin 1994). The data from the questionnaires will be tabulated into the database, and analysis for the case study will be done within this database.
Completion of questionnaire and interview process
A ‘field package' will be sent to all interviewees, by e-mail. This package consists of a letter of introduction, objectives of the dissertation, definitions of terms, and the questionnaire.
A sample of the field package is shown in Appendix A2. Before sending the field package to the respondents, a telephone call will be made to the respondents to explain the objective of the case study, explain why they are being approached, and to set up a face-to-face meeting. At the meeting there will be a discussion to further explain the purpose of the study, explain the purpose of the importance and perceived performance terminology, and to receive the responses to the questionnaire.
Each company's identity will be concealed by naming them Company A, C, H, P, X. Furthermore, the identity of each interviewee will be identified as ‘Interviewee A-1, A-2, A-3, (for company A), and so forth. This will allow accurate coding of the data in the database. During the analysis stage, most of the respondents will be approached to answer and clarify the responses to the questionnaire and to get additional data.
3.3 Research Process: Phase 2 - Data analysis, gaps, conclusion drawing, and design for quality
3.3.1 Content (data) analysis
After the interviews are completed, the contents will be analyzed. The main goal of data analysis is to produce convincing conclusions and to eliminate alternative explanation. Data analysis involves reviewing, categorizing, tabulating, and recombining evidence to ascertain meaning related to the dissertation's initial aim and objective, research questions and issues (Miles and Huberman, 1994; Yin, 1994). Analysis of field data and the succeeding interpretation are considered the heart of theory building from case studies. However, this is the most difficult and the least codified part of the process (Eisenhardt, 1989). It is very important to ensure that all data are treated equally and without bias while preserving its original meaning and context (Yin 1994).#p#分頁標題#e#
Hence in this dissertation, data analysis will begin after the first questionnaire is collected, and will continue through the entire data collection phase and beyond. This approach will be used to guide the data collection process and will provide a focus to limit the amount of excess data collected (Morse 1994). It is planned to enhance the data analysis by
Relying on all available and relevant information
Considering alternative explanations and rival theories
Focusing on the most significant aspects of the data, and
Building on prior experience and expert knowledge
The data analysis process to be used for this dissertation is illustrated in 3-1 and consists of three important and interactive processes
Data reduction
Data display, and
Conclusions: drawing and verifying
These are discussed next with details on the approach taken in this study.
Source: Miles and Huberman (1994).Data Reduction is the process of focusing, simplifying, condensing, and structuring the data into manageable units. Data reduction also helps in providing a system for cross-referencing and data verification. Common techniques of data reduction include: summary narratives, tables, bullet points or lists, and diagrams (Miles and Huberman, 1994). All of these techniques are used in this dissertation.
Data display is necessary to manage heaps of data collected and analyzed in this dissertation. Data display refers to how the data are presented and communicated - this is an instrumental part of data analysis and useful for both within-case and cross-case analyses.
3.3.2 Drawing and verifying conclusions
The final process in data analysis involves drawing and verifying of conclusions. This process will help to draw meaning and interpretation from the data displays, while ensuring strong analytical validity (Miles and Huberman, 1994). In doing analysis of the cases, the following strategies will be implemented:
Generate meaning from data
Draw conclusions from meaning
The techniques used in data reduction, display, and conclusions are summarized in Table 3-4, below.
Table 3.4
Techniques in data collection, reduction, and analysis for the research topic and questions of this study
Research objective: Determine the critical success factors in supply chain management at high technology companies.
Research issues
#p#分頁標題#e#
Data reduction process and further analysis
1. Are there differences between critical supply chain management factors at various high technology companies?
Rank questionnaire responses from high-tech companies by most important scores.
Analyze data from individual case study companies and between case study companies
2. Are there differences between critical supply chain management factors at high technology companies and non high technology (or benchmark commodity) companies?
Rank questionnaire responses from benchmark companies
Compare benchmark companies responses with the high technology companies.
3. Will a focus on external supply chain management factors give better business results?
Get business and financial performance information from company websites and other financial websites.
Display competitive position from questionnaire and financial performance in table
Review external versus internal supply chain focus of the case study companies from analysis in research question 1
4. Are perceived critical gaps (and opportunities) in performance derived from traditional methodology similar to those deployed from customer needs?
Measure importance and performance of supply chain factors, in order to determine critical performance gaps
Get customer needs information from customers of high technology companies, and use Quality Function Deployment (QFD) methodology to develop and prioritize the most important performance gaps for high technology companies.
Source: Developed for this study.
The next step is to draw conclusions from meaning at the several levels of investigation and inquiry (Yin, 1994). To achieve this within-case analysis will be performed to provide the summary for each individual case by business unit. This is an important process step because the volume of data collected from each case is expected to be overwhelming. This approach will help to identify patterns for each individual case, which can be compared to other cases during the cross-case analysis (Eisenhardt 1989). Subsequently, cross-case analysis will be performed with the data. The goal of cross-case analysis is to expand the investigation in order to develop a more complete and robust understanding of the phenomenon in question (Eisenhardt 1989).
The findings of the analysis will be displayed in tables. From the data displays, the process of drawing meaning and verifying conclusions will be done with the guidance provided by Yin (1994) and Miles and Huberman (1994). This is summarized in Table 3-5, shown below.#p#分頁標題#e#
Table 3.5 Tactics for drawing meaning and verifying conclusions Description
Questions used to draw meaning and verifying conclusions Within-Case Observations
What common themes and patterns emerge from this case?
Are the findings from other sources of evidence and interviews consistent with what was discovered here?
What divergent data exist, and how can they be explained?
Are the findings congruent with, connected to, or confirmatory with prior theory? If so, how? If not, why?
Do the findings “ring true”, and seem convincing and plausible?
What are the key findings and main contributions from this case?
Cross-Case Observations
Which case or cases stand out as exemplary and why?
What common themes and patterns emerge from the cases?
What similarities and differences exist between each case and can they be explained?
What categories or clusters can be created across cases?
Do the cases illustrate that replication has occurred? If so, how and where? If not, why?
What divergent data exist? What explanations exist or account for these discrepancies?
Are the findings congruent with, connected to, or confirmatory with prior theory? If so, how? If not, why?
Issues that go beyond the narrow scope of the study:
Business and Policy Conclusions and Implications
What are the key findings of the entire dissertation?
Are the findings and conclusions convincing, plausible and rational?
What conclusions can be drawn from this dissertation's findings, and what is the significance of these conclusions?
Can tentative theory be developed? If so, what is it?
To what degree can these findings and conclusion be generalized?
What are the limitations and shortcomings of this dissertation?
What recommendations can be made to future researchers regarding this dissertation?
Do the findings stimulate working hypotheses, for readers, for future action? If so, what are they?
What opportunities exist for future research? Can they be prioritized?
Source: Adapted and developed from Yin (1994), Miles and Huberman (1994).
3.3.3 Design for quality
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“Qualitative study has everything wrong with it that its detractors claim”, according to Stake (1995). His recommended approach for case studies is primarily qualitative with heavy use of triangulation to provide accuracy and validity. Yin (1994) and Perry (1998b), unlike Stake, take a more quantitative approach to case studies by requiring measurements and procedures in order to get accuracy and validity. Four design tests have been proposed for empirical research to ensure validity and reliability (Yin 1994). The 4 tests are construct validity, internal validity, external validity, and reliability. These 4 tests are discussed next and a summary of their application in this dissertation is given below in Table 3-6.
Construct validity is the use of correct operational measures for the concept being studied. Specifically these measures are use of multiple sources of evidence, establishing a chain of collected evidence. Multiple sources of evidence can be obtained via triangulation. Both Yin (1994) and Stake (1995) list 4 types of triangulation, namely
Data triangulation,
Investigator triangulation,
Theory triangulation, and
Methodological triangulation
Stake favors methodological triangulation (observation and interpretation by a different researcher). However, Yin's recommendation of data triangulation by collecting data from multiple sources will be used, because multiple sources of data are rated better than those that rely on single sources of information. Yin (1994) calls this, ”convergence of multiple sources of evidence.” The approach to triangulation is summarized in Table 3-6.
Internal validity is recommended for causal explanatory studies and is not relevant for this study.
External validity is the ability to generalize the dissertation's findings to broader theory. Yin recommends using replication via multiple case design (Yin, 1994). However, this is replication and not sampling, because conducting (say) 5 case studies, arranged effectively within a multiple case design, is analogous to conducting 5 scientific experiments on related topics (Yin, 1994). After the individual case reports are prepared, a cross-case analysis will be used to help generate theory. Furthermore, the objective of external validity is to address this study's ability to generalize the findings beyond the cases used in this research. In other words, external validity is supposed to define the domain for which the findings can be interpreted and applied (Yin 1994). That is, analytical generalization will be used from a number of cases to generalize to broader theory (Yin 1994). This approach to external validity is summarized in Table 3-6.
Table 3-6. The four tests for design quality and their application in this dissertation.#p#分頁標題#e#
Recommended test
Definition and recommendations
Application within this dissertation
Construct validity
Development of sufficient operational measures for collecting data.
Recommendations are multiple sources of data
Literature review (Chapter 2).
Multiple sources of evidence A4-1.
Internal validity:
The measures used in the dissertation. This is recommended for causal studies, hence not relevant.
Not relevant for this dissertation.
External validity
(Generalizability)
Establishing the domain to which a dissertation's finding can be generalized.
Recommendations are to use replication logic within a multiple case design and cross-case analysis.
Replication logic using multiple cases (Discussed in section 3.3.2).
Verifying patterns with cross-case analysis (Discussed in section 3.4.1 and 3.4.2).
Reliability
Demonstrating that the operations of a dissertation (such as data collection procedures) can be repeated with the same results.
Recommendations are to use a detailed questionnaire and case study database.
Use a detailed questionnaire and establish case study database (section 3.3.1 and 3.3.2).
Source: Adapted and developed from Yin (1994) and Miles and Huberman (1994)
Reliability is essential to ensure that the dissertation findings are dependable and reliable. Therefore it is important to ensure that if another researcher does this case, he or she will come to the same conclusion. To insure reliability every step in the process will be documented - the interviews, the coding, details of any triangulation analysis, and the steps towards generalization (Perry and McPhail, 1999). Yin gives similar recommendations by requesting for a case study database. The approach to ensure reliability that is used in this dissertation was summarized in Table 3-6.
3.4 Limitations of this dissertation
There are several limitations in the proposed dissertation.
First, the number of cases conducted for the dissertation is 5 business units, with 17 questionnaire/interviews. This is more than the minimum recommended by Perry (1998b). Nevertheless, this researcher takes encouragement from Patton (1985), because, “The validity, meaningfulness and insights generated from quantitative inquiry have more to do with the information-richness of the cases selected and the observations/analytical capabilities of the researcher than with sample size.”#p#分頁標題#e#
Second, supply chain techniques, management, and the business environment are rapidly changing and evolving. This will have some impact on the validity of the proposed theory.
3.5 Ethical Issues
There are several ethical issues to consider for this dissertation, including worthiness, consent, and confidentiality.
Informed consent
It is important to give full information about the project to the interviewees (Miles and Huberman, 1994) in order ensure that they understood the nature of the project, objective of the research, and benefits if any to the researcher. This has been done via the letter of introduction to the interviewees.
Honesty and confidentiality
The issue of privacy, confidentiality, deception, and accuracy of reporting is important for researchers (Zikmund 1997). These ethical issues include the perspectives of the researcher and the respondent. To this end, high standards of honesty and confidentially have been maintained to ensure that the data are accurate and the analysis objective. Furthermore, the privacy and anonymity of the respondents and their companies will be maintained. This issue will be addressed in writing to the respondents. Lastly, it is assumed that the respondents will provide truthful and accurate answers. However, this area is not fully controlled as honest cooperation is the main obligation of the respondents (Zikmund 1997).
3.6 Conclusion
This chapter presented the research methodology used in this dissertation. The two types of research methods, quantitative and qualitative, were discussed. A justification for the use of qualitative research, using a case study approach to investigate the research topic, was given. This was followed with a detailed discussion on appropriate case study research parameters that were to be used for this dissertation - parameters such as process steps, case selection and the unit of analysis, prior theory, data collection process, data analysis, and design for quality. This was followed by discussions on the limitation of the case study approach and ethical issues.
In summary, this chapter established a foundation for the data collection and analysis. The next chapter documents the case study research analysis.
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